Warehouse Workers Save 15,000 km of Walking Annually as AI Optimises Picking Routes
Published on 07/21/2026 at 14:14 | Redaktion boerse-global.de
A pilot project at FM Logistic's Polish distribution centre has demonstrated how artificial intelligence can slash the distance employees walk while picking orders. Using Google’s AlphaEvolve algorithm, the logistics company cut walking routes by more than ten percent—equal to over 15,000 kilometres per year for the workforce. The optimisation relied entirely on software, requiring no new hardware. Engineers analysed the facility's 17,700 existing pick locations and batch-picking procedures to achieve the gain.
The same drive to improve warehouse efficiency is reshaping material handling equipment. In mid-July 2026, BeeWaTec AG presented a new generation of modular shelving carts designed to reduce search and transport times. The systems adapt to individual production and intralogistics needs and are built with ergonomics in mind to ease physical strain on workers. The company says the carts support lean production and kanban principles by delivering materials just when they are needed, and their long service life makes them a sustainable investment.
Meanwhile, container specialist con-pearl GmbH rolled out reusable fashion containers in July 2026. These units allow clothing to be transported hanging directly from the truck into the sales floor, eliminating unpacking and pressing at the retail site. con-pearl works with VMP Logistics to repair or recycle damaged units, extending the life of the system.
Space constraints did not stop the Keilzinkwerk Hunkeler AG from modernising its machinery. Together with Paul Maschinenfabrik, Heinrich Kuper GmbH and Microtec, the company built a fully automated line that handles vacuum destacking, scanner-based defect detection and sorting. The setup reduces manual labour while making remaining jobs more demanding physically but less strenuous overall.
Engineering design is also getting a digital speed boost. The GFAl developed AutoPlan, an optimisation model for complex plant layouts. In car-body construction, the software produces rough plans—including cycle times and cost estimates—in a matter of hours, compared with days using traditional methods.
Separately, the logistics sector is facing wage pressures. Amazon announced higher entry-level pay of €16.66 per hour starting in September 2026. Trade union Verdi continues to demand collective-bargaining coverage for warehouse staff. And the Central Association for Horticulture is calling for practical classifications in packaging system participation requirements, a regulatory issue that affects many logistics operators.
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